Piercing Plugs

High-precision piercing mandrels for tube production – developed with state-of-the-art coating technology for maximum tool life and production efficiency.
Gray, conical tip with a round, black connector at the bottom.

Our Goal

“Establishing Advanced Technology for the production of premium products”

GLEV sources high-quality piercing plugs with innovative coating technology. Our focus is on maximum tool life, precision, and cost-effectiveness for your tube production.

With state-of-the-art manufacturing concepts and comprehensive resources, we guarantee premium quality Made in Germany.

Location: Germany

Development, production, and quality assurance according to the highest German industrial standards. Fast delivery times and reliable service.

Technical Highlights

Premium Coating

Tubes for heat exchangers and boiler systems

Proven Performance

Over 12,261 passes per plug documented

Precision Manufacturing

State-of-the-art CNC technology and quality control

Ready for Delivery

Immediate availability and worldwide shipping

Confidentiality

All information is confidential

Our Current Piercing Plug Coating

Two-layer premium coating for maximum tool life and wear resistance

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First Layer

Optimal adhesion to the base material and protection against thermal stress

Second Layer

Ultra-hard top layer for extreme tool life and minimal friction

Coating Advantages

Our Manufacturing Concepts

State-of-the-art production methods for maximum precision and quality

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CNC Precision Manufacturing

5-axis CNC machining for maximum geometric accuracy and surface finish

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PVD Coating

Physical Vapor Deposition for homogeneous, high-adhesion coatings

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Quality Assurance

Comprehensive testing procedures at every production step

Our Resources

We have state-of-the-art manufacturing facilities and a highly qualified team of engineers and skilled workers. Our production capacities allow for both small series and large-scale orders.

Production Facilities

State-of-the-art CNC and coating technology

Expertise

Experienced engineers and technicians

Laboratory

In-house development and material testing

Logistics

Worldwide shipping and warehousing

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Our References

Proven performance in practice – documented results from our customers

12.261

Passes per plug Documented tool life in series production

+300%

Tool life improvement Compared to uncoated standard products

100%

Customer satisfaction Positive feedback and follow-up orders

Application Examples

Seamless steel tubes

Diameter 50-200 mm, wall thickness 3-12 mm

Oil & Gas

High-strength tubes for pipelines and drill strings

Hot Forming

Temperatures up to 1200°C, continuous operation

Construction

Steel tubes for structural frameworks and scaffolding systems

Automotive Industry

Precision tubes for drive shafts and structural components

Energy Technology

Tubes for heat exchangers and boiler systems

Piercing Plugs

High-precision tools in various sizes and designs

Your Advantages

Why piercing plugs are the right choice for your production

Maximum Tool Life

Up to 300% longer service life through innovative coating technology drastically reduces tool changes and downtimes.

Cost Efficiency

Lower total costs per produced tube due to extended tool life and reduced setup times.

Premium Quality

Consistently high surface quality of the produced tubes throughout the entire tool life.

Productivity

Higher throughput speeds and reduced downtimes significantly increase your overall productivity.

Reliability

Made in Germany – proven German engineering and quality standards for reliable performance.

Service & Support

Comprehensive technical advice, fast delivery times, and competent after-sales service worldwide.

Inquire about Piercing Plugs

Contact us for a customized quote. We will be happy to advise you on the optimal specifications for your application.


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Would you like a personal consultation?

Our experts will be happy to advise you by phone or video call on the optimal specifications for your specific application.

Thank you for your interest

Germanfeder GmbH – A company for premium tools. We look forward to supporting you with our innovative piercing plugs and increasing your production efficiency together.